The delivery team has the annual supply capacity of on-board PIS systems for 4,000 vehicles and ground PIS systems for 10 lines. In addition, the flexible production and delivery of more varieties but fewer quantities can be achieved, to meet the customization needs. The production process is further optimized, using the quick change type packaged production line and U-type line, thus achieving rapid and efficient production, greatly improving the yield, and shortening the production cycle. The prototype review and small-batch production mechanism is implemented strictly to realize orderly and efficient multi-variety and small-batch production.
Manufacture Execution System(MES) and Warehouse Management System(WMS) have been implemented in last half of year in 2019,thereupon,we can achieve informatization and Paperless of warehouse management and manuafacture execution; Interflow for multisystem data(PLM-SAP-MES-WMS),and Build basis of digitization management aiming to improve level of informatization management; Field process control and regulation management normalization; Gather manufacture data based on barcode real time and manufacture process hyalinize real time, which can realize traceability both forward and reverse direction.
The company started promoting lean production activities at the beginning of 2015. All departments actively collect and promote the implementation of reasonable suggestions. The daily inspection mechanism has been established for 5S efficient supervision and prompt abnormality handling. At the same time, all departments demonstrate, share, supervise and control the department management, project management and improvement results on the visual lean management billboards.
The supplier access and approval system is implemented, and the performance evaluation is conducted on a regular basis. Key materials must be provided with necessary quality certificates and related test reports, and subject to irregular sampling inspection by the third party. Special test tools: color difference and gloss measuring instrument, coating measuring instrument, paint surface adhesion testing instrument, second element measuring instrument, flatness measuring instrument, etc. The QRQC (rapid response and quick control) and open-box inspection mechanism will be established. The annual sorting and improvement plan related to supplier flexibility will be implemented for excellent management.
The independent full-process SMT, wave soldering and three-proofing paint production line was established at the end of 2016, with the reliability design review of core board and PCB&PCBA, covering the production feasibility review mechanism, ensuring the product reliability and improving the delivery capability.